Common Metal Roof Problems and Their Causes
Leaks are one of the most common problems with metal roofs. They often happen due to loose or missing fasteners, seam separation, improperly installed flashing, worn-out sealants, or damaged panels. These small vulnerabilities allow moisture to creep in, which can lead to extensive interior damage if not repaired quickly.
Rust and corrosion are another issue, even though most metal roofs are designed to resist rust. Corrosion is often caused by mixing incompatible metals, standing water that cannot drain properly, or damage to the protective coatings. Once rust begins to spread, it can weaken the structure of the roof and shorten its lifespan.
Metal roofs expand and contract with temperature changes. If the system was not installed correctly, this movement can result in fastener fatigue, panel buckling, or the breakdown of sealants. Over time, this can cause gaps and leaks to develop.
Poor installation is often to blame for many metal roof issues. Common mistakes include over-tightening or misaligning fasteners, insufficient flashing, and using cheap underlayment materials that don’t hold up over time. These errors can lead to premature roof failure, requiring costly repairs or even a full replacement sooner than expected.